Creating socks is a complex process. Whether you are making socks for your brand, store, or the general public, it is important that every pair of socks meets a high standard for quality and comfort. Creating a custom sock requires a professional product designer to help create the digital design files that the factory will use. Once the file is complete, the coding process begins. The coding converts your vector-based design into a bitmap format that will be used by the knitting machines. This is an essential step that allows the machine to produce your socks with exactitude.
A sock is constructed of several separate layers that are knitted together to create the finished product. The most common types of sock yarn include cotton, merino wool, bamboo, acrylic, and lycra. Each type of yarn has its own unique properties and benefits. It is important to consider these differences when selecting the yarn for your product. Choosing the right material will have an impact on your production cost and final price of your product.
The first layer of a sock is called the base layer. This layer is knitted from a high-quality, bulky yarn to add elasticity and durability to the socks. The elasticity is especially important for socks that will be worn on the feet because it prevents blisters. The base layer also helps the sock retain shape and avoid shrinking in the wash.
After the base layer is knitted, the second layer of the sock is created. This layer is typically made from a lighter yarn that is thinner than the base layer. This layer provides additional comfort to the wearer by allowing the foot to breathe more easily. The softer second layer is also more comfortable to the skin.
Once the sock is finished, the manufacturer will check its integrity and look for any mistakes that may have been made during the production process. If there are any mistakes, the sock will be re-knit or re-woven. This step will ensure that the sock is of the highest quality and will meet all customer demands.
Depending on the sock’s design, it may be necessary to link the two sides of the sock together. This is often done using a machine, but sometimes requires human hands. In addition, the manufacturer will add any logos that have been ordered. Adding an embroidered logo will require an additional step in the manufacturing process and will increase your production costs.
The Lindner Quality Sock factory is a family business that has been in operation for nearly a century. The company is a vertically integrated facility that specializes in dress, compression, and outdoor socks as well as high-performance sporting socks. The factory is located at Goulburn in the southern tablelands of New South Wales, Australia. Its owner, Andrew Lindner, is proud to carry on his ancestor’s legacy and hopes that the factory will continue to operate for many more years to come. The plant has even become a tourist attraction with travellers stopping in Crookwell to see the production line. socks factory